A compact, phased sterile-manufacturing campus
Site & building
- Usable plot area: 195,050 sq ft
- Total scheduled area: 138,335 sq ft
- Remainder (roads/setbacks): 56,715 sq ft (≈29%)
- Overall site: 218,956 × 232,303 mm
Process core
- Compounding: twin 15,000 L SS316L tanks
- ISBM blow-fill-seal IV bottle line
- Water-bath terminal sterilizer / autoclave
- Automatic visual inspection (VIM)
- Robotic palletizing & cartoning
Warehousing
- Finished-goods: 3,564 pallets
- Raw-material: 288 pallets
- Reserved raw-material: 1,188 pallets
- Total indicated: 5,040 pallet positions
- Five-tier VNA high-bay racking
Area schedule (from AQI-D4)
| Zone | Area (sq ft) | Kanals |
|---|---|---|
| Utility block | 6,460 | 1.18 |
| Production | 36,275 | 6.66 |
| Packing hall | 10,000 | 1.83 |
| Raw-material store | 6,650 | 1.22 |
| Reserved raw-material store | 20,350 | 3.73 |
| Finished-goods store | 52,780 | 9.69 |
| QC, admin & production entrance | 5,820 | 1.06 |
| Total scheduled | 138,335 | 25.40 |
Note: the difference between usable plot (195,050 sq ft) and scheduled area (138,335 sq ft) is 56,715 sq ft, covering roads, parking, circulation, setbacks and future development — not formally reconciled in the schedule.
Coordinated 3D visualization & presentation boards
Twenty-eight (28) coordinated renders generated from the approved master plan and 3D digital-twin model — aerials, cutaways, interior close-ups, an orthographic sheet and eight (8) equipment detail boards. Click any image to open the full-size lightbox.
Eight process & utility equipment boards
Dedicated 1:1 presentation boards for the core process lines and utility systems. Each links into the same full-size lightbox.
Component & layout drawings
Rendered layout / equipment drawings supporting the master plan — master plan sheets, BFS-ISBM line, VIM envelope, WFI tanks, autoclave room and utility/process layouts.
West-to-east sterile production sequence
The process is arranged linearly from the utility / personnel entrance toward the packing and warehouse ends of the building.
- 1
Utilities & entry
West edge: PW/WFI generation, power inlet, QC/admin controlled personnel entrance.
- 2
Compounding
Twin 15,000 L SS316L tanks on an elevated stainless platform; dispensing & raw-material airlocks to the south.
- 3
ISBM blow-fill-seal
North-central: bottle moulding, filling & sealing in a Grade A/B laminar-flow enclosure.
- 4
Sterilization
Central-east: water-bath terminal autoclave, loading/cooling zones, Grade B/D corridors.
- 5
Inspection & packing
Automatic visual inspection, re-inspection conveyors, dual cartoning circuits (JDZ-320P).
- 6
Warehouse & dispatch
Central high-bay 3,564-pallet store, four truck docks, robotic palletizing.
Next steps
This is a design-stage, indicative proposal compiled from the AQI-D4 master plan and associated 3D visualization. For clarifications, equipment coordination or a priced BOQ, reach out via the channels below.